Making machine for cabinet basin, rim, wash basin sanitary ware

Product Overview

Description

Hi-pressure producing ceramic Casting and Forming line making machine for cabinet wash basin, rim, squatting pan, sanitary ware making machine

 

Model number: HX1030-washbasin(twin mold)

 

Patent No.: ZL 2010 2 0173679.1  ZL 2010 1 0159039.X

 

1---Hexiang factory introduction:

 

Now, in Hexiang factory, we have a advanced and hi-automatic lab testing line for producing sanitary ware, which include Mould making, Hi-pressure casting machine for cabinet basin, tank, toilet and rim, drying chamber, cycle glazing line, shuttle kiln, packaging and testing machine. The producing and testing line had been successfully runned. 

 

2---wash basin making machine technical data: 

 

 

 

8 Mold Hpcm-basin Main technical data
Mould type
Working mould type	Twin working mould
Mould parts	2 parts without loosen parts
Max products size
Length	550	mm
Thickness	230	mm
Above products size depends on model.
Max mold frame outside size
Length	1600	mm
Width	1100	mm
Thickness	400	mm
Max mold frame inside size
Length	1600	mm
Width	1100	mm
Thickness	180	mm
Main Parameter
Demolding means	Horizontal opening mold+ vacuum adsorption
Closing mould mean	Hydraulic closing mold
Mold closing pressure	784~1176	KN
Diameter of hydraulic cylinder	280-180	mm
Stroke of cylinder of pressing mold	1200	mm
Model clamping accuracy	±0.25	mm
Casting pressure of low pressure casting	0.15~0.2	Mpa
Casting pressure of high pressure casting	0.8~1.0	Mpa
Slip pressurize means	Hydraulic pressurize
	Pneumatic pressurize
Compressor air pressure	0.6~ 0.8	Mpa
Air consumption quantity	1.6	m³/h/8 mould
Water source pressure	0.3	Mpa
Water consumption quantity	0.16	m³/h/8 mould
Mold quantity	8	Working mold
Total casting cycle time	20~30	mins/cycle (time depends on slip performance)
Total power	17.35	kW
Taking base means	By manual
Total weight include mold	35~40	T
Overall size
Length	9580	mm
Width	3000	mm
Height	2930	mm

3---Quality control:

 

3.1---Simple frame-structure application, and modular-design, which leads to the easy maintenance in short time.

3.2---Individual working station/modular-design, which avoid occurrence of group-stop caused by certain individual fault.

3.3---Top global-grade brand adopted in HPCM for a quality running, detail as following:

3.4---For PLC component: the brand is SIMENS from Germany

3.5---For Pneumatic components (except little ones such as plastic hose): 100% brand is SMC from Japan, including auxiliary solenoid valves

3.6---For the motor auxiliary with hydraulic station, Brand of SIEMENS or ABB.

3.7---The machine tooling technique applied in the manufacture of HPCM, it cover 100% expects electrical control cabinet and pneumatic system.

3.8---such as the very simple steel-frame of resin mould is manufactured as following produce-flow:

3.9---Assembly--Welding--Heat Treatment--Machine tooling--Finishing--Antirust Paint--Surface Paint

3.10---For the pipe of hydraulic station, adoption of Acid cleaning/pickling for avoiding occurrence oxidation and rust; Passivation for have pipe more stronger for a better performance of pressure output.

3.11---Metal pipeline auxiliary with HPCM is made of Stainless Steel (304), for avoiding any occurrence of pollution.

3.12---Adoption of simple insert and pull out method in pipeline of demoulding, dewatering, vacuum and compressed, make operation and maintenance very easy.

3.13---Adoption of PLC with Touching Screen, and it is real easy operation just by inputting particular parameter. The slip feeding hose is ss304 bellows with meshwork so as to guarantee the stable performance. 

 

4---Picture for your reference