filament extruder machine for auto diameter control

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Product Overview

Description


 


QQ20160307143153


3d printer filament extruder measurement machine is the high-accuracy diameter measurement and control device that uses the laser scan to carry on Non-contact the on-line measure. Mainly used in a variety of wires, cables, pipe production line, the measurement of outer diameter and adjust the extruder screw speed or traction speed, to control the purpose of OD. Can also be applied to the outer diameter of  workpiece and size measurements.


 



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1. Technical parameters


 








































































































































Model



LDM-25



LDM-50



LDM-100



LDM-150



LDM-210



LDM-380



Measuring Range



0.2-20mm



0.2-45mm



0.2-95mm



0.2-145mm



0.2-205mm



0.2-375mm



Min Size



0.2mm



0.2mm



0.2mm



0.2mm



0.2mm



0.2mm



Max Size



20mm



45mm



95mm



145mm



205mm



375mm



Accuracy



±0.001



±0.002



±0.01



±0.01



±0.01



±0.01



Resolution



0.001mm



0.001mm



0.001mm



0.001mm



0.001mm



0.001mm



Dimension



48.5x20x8.5cm



48.5x20x8.5cm



62x25x6cm



92x29x9.5cm



121x36x8.5cm



45x50x8.5cm(x2)



Units of Measurement



mm



mm



mm



mm



mm



mm



Power



~220V±15%, 50-60HZ



Temperature



-10~40



Humidity



<85% RH



Gauge Head


Serial I/O



Standard: RS485 Options:RS232 / USB / Profibus



Presets



Diameter, +Tol,-Tol, Alarm Setting



Transparent Measurement



Option



Option



Option



Option



Option



Option



Control Output



Serial I/O



RS485



Analogues Output



16 bit ±10V DC Output



Relay Output



2 Volt Free (Status, Upper Tolerance, Lower Tolerance)


            

 


Main Features



  • Non-contact measurement for online or offline checking of outside diameter, position, ovality.

  • Choice of dual- or single-axis operation allows flexibility and high performance.

  • Measurement insensitivity to product positioning or movement guarantees reliability.

  • Process and line-control applications include continuous fibre drawing, loose tubing, glass pre-forming, glass tubes/bars.

  • Automatic control potential saves labour costs.

  • Aids continuous improvement in product quality and reduction of scrap.

  • Dedicated calibration master and v-block are available (optional items).


diameter gauge  


DSC_0211


 


psb (2)_psb (3)_psb_psb (4)QQ20160518155644


2. The performance indicators
Measurement: Laser scanning
Laser: Visible red semiconductor laser
Laser output power: <2mW
Operating voltage: ~ 220V ± 15%    50 - 60Hz
Operating temperature: -10 ~ 40 °C
Humidity: <85% RH
Work mode: continuous
Power consumption: <30WExternal dimensions:
Dimensions: LDM-25/LDM-50 Measuring head: 461mm×80mm×200mm


 


3. The Device with the following Characteristics
i. Can be connected PLC, industrial computer.
ii. RROFIBUS-DP can be allocated and MODBUS converter and PLC, IPC Connect.
iii. Can be equipped remote controller DDC-3, DDC-5, on the extruder and automatic


feedback control to control the tolerance, improve product quality, reducing


consumption.


 


4. Display Controller (Model:DDC-3, DDC-5)
i. It be used to remote display and control.
ii. Applicable to DC motors, VVVF motor.
iii.The controller can control the speed of extruder or the tractor according to the
diameter tolerance.
Signal distance: More than 500m
Output voltage: ±10V
With RS485 It can connect to PLC industry controlling computer
The PROFIBUS-DP or MODBUS
Can be selected.
External dimensions:164mm×85mm×280mm (Model:DDC-3)
                                 100mm×100mm×120mm (Model:DDC-5)
Installation hole size: 152mm×76mm (Model:DDC-3)
                                    90mm×90mm (Model:DDC-5)


 


 


ddc-5 Remote Display Controller


 Display Controller (Model: DDC-5)


 


 



Company Information


 


Zhengzhou Mercury-Tech Co., Ltd. was founded in 1987, formerly known as Sanli works, is China's first commercial laser gauge birthplace, has become China's largest professional manufacturer of laser diameter measurement, with dozens of models of laser products. Factories located in Zhengzhou City National High-tech Industrial Development Zone. Mercury-Tech as laser diameter measurement industry leading brands, committed to be "industry first" and "best-in" laser measuring instruments,  cetified ISO9000 with nearly 30 years of problem-solving experience, we understand our business needs better than others, providing customers with the best solutions.


 


In laser measurement industry, Mercury-Techs products have successfully been used by a number of global enterprises and Fortune 500 companies, such as the Teledyne Technology, TE, Goodyear, Faber Castell, LG, the Darka, Hitachi, Fujikara, Zhejiang University, Beijing University of Science and Technology, Baosheng cable, Shangshang cable. Customers are in 37 countries, such as US, Britain, Germany, France and Japan.




 


 IMG_20130510_100514


 


 


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 QQ20160427093927


0.2099 s.