Xinda Energy Saving Waste Tire Recycling Pyrolysis to Oil Machine

Specifications 

Raw material

Waste plastic, waste tires, waste rubbers

Thickness of the reactor

14mm,16mm,18mm

Capacity of reactor

1~15 MT per batch

Total Weight (Kg/tons)

28Tons -38tons

Power Consumption(HP)

20KW

Square meters

100m²-350m²

Initial Fuel

Coal, wood, electricity, natural gas

Time for one batch

24-hour capacity

Consumption of cooling water

10m³/hour

Type of Installation

Dispatch professional engineers installation

Features of All Main Parts

REACTOR

1.Reactor is the main part of the pyrolysis system, solid wastes like waste tire rubber/plastic is available for the processing.

2. Light oil gas will be generated when the temperature inside reactor reaches 100°C, 250-280°C is the top output rate interval.

3.The steel material of reactor: Q345R Steel Plate, Thickness 16mm.

4.Auto welding and radiographic testing.

CATALYST CHAMBER

1.Added the molecular sieve, which will increase the oil quality. Two catalyst chambers could reach double effect of catalytic, decrease pressure and remove the slag from the oil gas.

2.filter screens inside the catalyst chamber, each screen has the catalyst,the oil gas could be purified, to guarantee the oil quality

3.4.4 m long cooling pipe, to transit the oil gas and prolong cooling time

OIL WATER SEPARATOR

1.Cool the oil gas, and decrease the temperature, more easily collected in next stage

2.More heavy oil will be produced from more oil waster separators

3.The water could purify the asphalt in the oil gas. It is very easy for cleaning and maintenance

4. Easy maintenance  Higher oil quality

COOLING SYSTEM

1.2 sets of big condensers     (D900mm×L3700mm*2) with 33 small cooling pipe each and 31 m³ cooling area each

2.2 sets of small condensers   (D426mm×L3700mm*2) with 13 small cooling pipes each and 20 m³ cooling area each

3. Auto welding. With a protective cover outside the small cooling pipes, to prolong the life of the cooling system

ANTI FIRE BACK DEVICE.

1.Anti-back fire device could recycled the tail gases more sufficiently so that the reactor could burn more gases as fuel to save energy and will not pollute the air, more environmental friendly.

2.Cooling the tail gas more safe, as the fuel gas are usually methane, ethane, hydrogen etc if the temperature is so high then it is easy to blast.

3.Save energy, burning without odor and dust.

4.Collect and purify extra unliquefied gas , so as them can be piped into furnace for heating

VACUUM DEVICE

Keep machine running under normal pressure

DEDUSTING REMOVAL SYSTEM

 1.3 sets of De-dusting system: ( 1). Desulphurization system (2). Waste film cyclone (3). Chimney

2.After the de-dusting system, the solid waste is blow off out of the machine with the waste water, shorten the time of the solid waste staying in the machine, reduce corrosion to prolong the machine time

3. The De-dusting is contacted with the the water tank, which is designed a three water tank to purify the water, then the water could be recycled use again, save water

Processing time

Model

Feeding Time

Processing Time

Cooling Time

Discharge Carbon Time

Delivery Time

Installation and Training Time

XD/05

1-2Hrs

6-8Hrs

2Hrs

1-2Hrs

30days after getting deposit

20days

XD/06

1-2Hrs

6-8Hrs

2-3Hrs

1-2Hrs

30days after getting deposit

20days

XD/08

2-3Hrs

9-11Hrs

2-3Hrs

1-2Hrs

30days after getting deposit

20days

XD/10

3-4Hrs

9-11Hrs

3-4Hrs

2-3Hrs

30days after getting deposit

20days

XD/12

3-4Hrs

11-13Hrs

3-4Hrs

2-3Hrs

30days after getting deposit

20days