Best sell powerful industrial copper tube straightener machine

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Product Overview

Description


Product Description

Introduction

 

 

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    Series JY straightening machine is mainly used forprecision straightening for the metal bar after peelingor granding and pre-straightening  for the metal bar.

    The machine adopted special  curve between upper concave and the lower convex two straightening rolls to realize calendering and straightening at the same time,which greatly improved the working efficiency. 

 

 

 

Series JY two-rolls Straightening Machine consists of two-beams and four-columns structure,prestressed structure and frame structure.

 

  

 

Characteristics

 

1,fast feeding and straightening speed,which can reach 10-30m/min.

2,with special carves ,it can straighten and calender materials at the same time.

3,highe precision.straighteness can be 0.15-0.4mm/m,surface roughness Ra≤0.8μm.

 

 

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    The most vital part of a straightener is the two

straightening rollers, which desigined by our qualified engineers.The up roller is concaveand the lower one is convex,which formed a special curve to press strongly onto thematerials to realize straightening,as well as 

straightening

 

 

 

 

Components

 

 

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 Main Machine

   The upper and lower body respectively

install a straightening roller,the upper roller is concave ,the lower roller is convex.

   According to the diameter and the material properties of the bar,respectively to adjust upper and lower straightening roller angle,electric lift part adjust the gap between the two straightening rolls,start the cooling lubrication system,driven by main motor,to complete calendering and straightening at the same time.

    Frequency conversion stepless speed,real-time display the gap between upper roll and lower roll.Guide sleeves are installed in the inlet and outlet.Its location can be adjusted,playing guide and support role.During processing,the bar can accurately enter and leace the straightening rolls.

 

 

 

 

Cooling Lubrication System

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Cooling lubrications by cooling pump suction,through multiple pipelines from the front spray mozzle to the roll gap and the bar,playing cooling and lubricationing role.After converging,follow together into the coolant tank.Coolant tank design three layer protection filter,to ensure lubricating coolant cleaness.

   

 

 

 

 

Electrical System

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    The transmission system adopts frequency conversion stepless speed regulation,feeding system,adjustment system,cooling and lubricating system controled by AC power.

   The main power supply is AC380v 50Hz,control power supply is AC220V 50Hz.Control system for low voltage power supply(DC24v).
 

 

 

 

 

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The upper and lower cylinders respectively control the upper and lower nylon rollers lifting,meanwhile,two motors drive two nylon rollers rotating.Then clamp the bars entering the entrance of the guide sleeve.
  

Two nylon rollers clamp the workpieces and asssure the workpiece not easy to slip,reliable work.

 

 

 

 

 

 

 Auxiiliary Machine

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Automatic loader and unloader,greatly saving labor cost.

After straightening,all the collection racks are equiped with protective layer to avoid any scratches. 

 

 

Main Technical  Parameters:

Specification

JY160AY

Raw 

Material

Diameter Range(mm)

(excluding drawing material)

Tensile Strength σb450(M pa)

Φ40≤d≤Φ160(L ≥3000)

 

 

TensileStrengthσb1000(Mpa)

Φ40≤d≤Φ150(L ≥3000)

 

Surface Hardness

HB380(HRC42)

 

Straightness(mm/m)

Bright steel:≤3     black bar:≤4

 

Diameter Tolerance

Bright steel:≤IT10    black bar:d-2-GB/T702-2004

 

Circular Degree

d≤50

≤50% ofdiameter tolerance

 

 

50<d≤80

≤65% of diameter tolerance

 

 

d>80

≤70% of diameter tolerance

 

Surface Roughness(Ra)

Bright steel≤6.3mm

Finished goods

Straightness(mm/m)

Bright steel:0.50     Black steel:1.0

 

Diameter tolerance

  Bright steel≤IT9     black bar :soft stock improved

 

Surface roughness(Ra)

Bright steel≤0.8μm     black bar :soft stock improved

Roller Quantity (Pcs)

2

Roller Diameter (mm)

Φ550

Straightening feeding speed(stepless speed)(m/min)

2~10(m/min)

Main motor power(kW)

110X2

Lift motor power(kW)

5.5

Outline Dimension(m)(reference)

Main machine  11X3.4X4.6

 

weight(t)(reference)

              Main machine   44t

Total Capacity (kw)(reference)

200

Compressed Air Source

(user prepare by themselves)

0.5~0.8MPa,1.8m3/min,two-stage oil-water separator

 

 

Company profile

Company Profile:

  Yantai  Haige Machine Tools Co.,Ltd was built in 1999,which specializes in producing steel finishing equipment,such as series WXC Centerless Lathe(Bar Peeling Machine),Series JY Bar Straightening Machine,Abrasive Belt Grinder(Belt Sander Polishing Machine),Drawing Machine,Shot Blasting Machine,Centerless Grinding Machine,CNC Skiving and Roller Burnishing Machine and Auxiliary Machine etc.We also engage in plating equipment and heat treatment equipment.

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     Based on 15 years manufacture and design experience,our machines have been exported to Russia,Vietnam,India,Pakistan,South Korea,North Korea,Taiwan Province and other countries and regions.

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     We regard customer's satisfaction as our unremitting pursuit.

 

About our service

About Our Service:

A.Warranty period:1 year except for fast-wearing parts.

B.Immediate response when get informed of machine problem.

C.The machine operators of buyer's can be trained in our factory for free.

D.Provide long term free technical support.

E.If necessary,we can dispatch our well-trained and professional engineers to our customer's factories to help them with the machine installation and commissioning.

F.Customized design is available.OEM&ODM are welcomed.

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Application:

Bright steels,Non-ferrous metals such as copper,titanium,magnesium,aluminum,Fasteners,Auto parts,Springs,Hydraulics,Bearings,Machining.

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FAQ

FAQ.jpg   Q&A    

1.Are you manufacturer or trading company?

     We are professional manufacturer and we have more than 10 years experience in this field.We have our own factory.Besides,at the end of 2014,we was just estabilished a trading company.

2.How many employees are there in your factory?

     Approximately 150 persons.

3.Do you have your own R&D team?How many design engineers do you have?

   Yes,we have our own R&D team.More than 10 persons.

4.Which countries have your machines been exported to now?

   Russia,South Korea,North KOrea,Pakistan,India,Vietnam,Taiwan,etc.

We regard our customer's satisfaction as our unremitting pursuit.

 

 

CONTACT-HELEN

Contact Information:

 

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0.2099 s.