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Dual Layer Foil Coil Winding for Transformer
Introduction
Dual Layer Foil Coil Winding for Transformer BRJ1400-2 is used to wind transformer foil coils and similar products, the foil conductor can be copper or aluminum strip. This kind of foil winding machine can wind one or two layers of foil conductor and one or two layers of insulation material (such as paper or similar material). Bus bars are welded with TIG welding process. The automatic foil edge alignment makes sure that the coil edges are straight and smooth. Control system is based on PLC. It is easy to operate the machine through a touch screen.
Main Components
1.Main frame
2.Winding unit
3.Foil decoiler
4.Insulation decoiler
5.End-fill strip feeder
6.Cleaning system
7.Cutting system
8.Foil deburring system
9.Edge alignment system
10.Automatic welding unit
11.Electronic control system
12.Pneumatic system
Technical Parameters
Typical standard specifications of BRJ1400-2 are shown below, however these can be easily modified as requested.
Axial Length (foil width): | 1,400mm |
Finished Coil Shape: | oval, round and rectangular |
Conductor Decoiler Shaft: | adjustable Dia. range 455-515mm |
Max. Coil Weight: | 2,500KG |
Winding Spindle: | 80×80×1750 mm |
Number of Insulation Decoiler: | 2 |
Insulation Material OD.: | ≤400mm |
Insulation Material ID.: | 76mm |
Insulation Decoiler shaft: | Expandable (pneumatic open/close action) |
User Interface: | 10inch (254mm) touch screen industrial PC / access controller |
Counting Turns Range: | 0 - 9999.9 |

Figure 1:Dual Layer Foil Coil Winding for Transformer BRJ1400-2's full view

Figure 2:Dual Layer Foil Coil Winding for Transformer BRJ1400-2's side view

Figure 3:Dual Layer Foil Coil Winding for Transformer BRJ1400-2's back view
ABOUT US
Zhu Tang (Suzhou) Technology Co., Ltd., formerly known as Zhu Tang (Shanghai) Technology Co., Ltd., is specializing in developing, designing, manufacturing and selling transformer and reactor manufacturing machines, such as foil winding machines, coil winding machines, iron core stacking & tilting platform, etc. Our custormers are from all over the world, including Russia, Germany, Canada, South Korea, Vietnam, and India etc. The company was established in 2009 and is located in Taicang City, Suzhou City, Jiangsu Province, China.
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