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What are the advantages of ultrasonic food processing?
Cleaner, repeatable and more consistent slits and cuts
Substantially reduced down time for clean up
Outstanding cut aesthetics for multi-layered and delicate products (cakes, sandwiches, baked goods, layered chees and pate products).
Wider cutting temperature range
Cuts cleanly through various densities and consistencies of products with filler materials (nuts, sultanas, fruit pieces, chocolate chips,etc.)
Cuts edges cleanly without pinching, compressing or feathering for higher yield in packaging
Cutting speeds can be increased substantially
Ease of use - uncomplicated and user friendly.
Flexibility in adapting the Food Cutting equipment to existing conventional slitting and cutting equipment.
- Ultrasonic vibration reduces friction resistance between the blade and food, and it makes the blade cut smoothly without deformation.
- The cutting blade is made of titanium. It is completely inert and enduring material.
- Because it reduce the chips of food during cutting and foulings on the blade, you can reduce the down time to clenaning and increase the productivity.
- It is suitable for the food products which include different hardness foods such as Cheese, Cake and bread , Pizza ,candy , nuts and dried fruits
Frozen cakes and pies
Frozen fish
Snack and health bars
Fresh/frozen prepared meats
Dough or baked cookies
Soft and hard cheeses
Fresh/frozen vegetables
Candy and confections
Ice cream bars
We are a highly professional and experienced manufacturer of ultrasonic machine equipment in China. We manufacture and supply a wide range ultrasonic equipment to customers across the world. We develop a full line of cutting system components, kits and cutting horns, offering superior performance in terms of speed, safety, sanitation, reliability, and cost-effectiveness. When used for guillotine cutting or continuous slitting, our high frequency vibrating horns cut faster and cleaner than conventional motionless cutters.
The ultrasonic cutting horn, which is vibrating at a high frequency, creates a nearly friction-free environment between the horn and the food product. Because the horn is vibrating at such a high frequency, it disrupts the air molecules around it causing a cocoon effect. This cocoon effect virtually eliminates product sticking and with reduced friction, the ultrasonic horn stays sharper longer than conventional cutters.
With our full customization service for OEMs, we can respond to unique customer requirements, and build components, horns and blades to meet the specific needs of your system configuration and processing application.
Ultrasonic Components
Typical ultrasonic food cutting components include four major elements: a power supply, a converter, a booster and a cutting horn, as explained below.
1.Power supply
The ultrasonic power supply, also referred to as a generator, is an electronic device that takes standard 50/60Hz AC line voltage and converts it to high frequency electrical energy.
2.Converter
The ultrasonic converter is a sealed electro/mechanical device that receives the 20kHz electrical energy from the power supply and converts this electrical energy to high frequency mechanical vibrations using PZT(piezoelectric) ceramic discs that expand and contract within the converter housing.
3.Booster
The booster is a machined metal mechanical amplifier that will either raise or lower the amplitude of the horn's mechanical motion depending on the configuration of the masses machined at each end.
4.Cutting horn
The cutting horn, also referred to as a knife or a blade horn, is the component that comes into contact with the product and does the actual cutting. This horn is machined from titanium, has excellent acoustic properties, good surface hardness and superior fatigue value.
Our ultrasonic components and horns are designed for continuous operation under the most demanding production environments. Welcome customers to cooperate with us for a brilliant future!
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91.8% Response Rate
91.8% Response Rate
91.8% Response Rate
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