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TKD produce the top quality pcd cutting tool blanks with state of art production facilities. We have large diameter of hydraulic press machine for sintering process, pcd laser cutting equipment, EDM cutting machines, C-scan ultra-sonic scanning equipment for cutting and inspection process etc. PCD blanks/ plates/pads are widely used for the machining of non-ferrous metals and alloys, such as aluminum, copper, aluminum / gray iron composites, as well as nonmetallic materials such as wood, chipboard, ceramic,plastic, rubber etc, where high abrasion resistance and good surface finish are required. The products are available in 2µm,5µm, 10 µm, 20µm,25µm,and 2+25µm etc.

PCD Full-Round Blanks | |||||
| D/mm | Size (AxD) | T/mm | t/mm | Grain size |
58 | 360 R x55 | 1.6/2.0/3.2 | 0.5-0.8 | 2μ | |
50 | 360 R x50 | 5μ | |||
45 | 360 R x45 | 10μ | |||
Tolerances: | 40 | 360 R x40 | 20μ | ||
D = +/- 0.1mm | 32 | 360 R x32 | 25μ | ||
T = +/- 0.05mm | 18 | 360 R x18 | 2+25μ | ||
Surface condition:Polished with Mirror-like diamond surface | 13 | 360 R x13 |
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8 | 360 R x8 |
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6 | 360 R x6 |
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Different shape of PCD blanks / tips | ||||
| | | We can make any shapes and sizes as per client's needs. Tolerance, surface condition,Grain sizes are offered as same as above. | |
PCD Cutting Tool Blanks Application Recommendation: | |||
Grades | Characters | Applications | Advantages |
W2-W5 fine grain | 1.Average grain size:2-5μm | Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic | Excellent surface finish |
2.High diamond content over90% | |||
3.Laser cutting/ wire EDM cutting | |||
W10 medium grain | 1.Average grain size:10μm | <14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides | Excellent resistance, good surface finish |
2.High diamond content over90% | |||
3.Laser cutting/ wire EDM cutting | |||
W20-W25 coarse grain | 1.Average grain size:20-25μm | >14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/cast iron),sintered ceramics and carbides | Long life, extremely high wear resistance |
2.High diamond contentover90% | |||
3.Laser cutting/ wire EDM cutting | |||
Features compared with tungsten carbide tools:
1, The hardness of PCD is 80 to 120 times that of tungsten carbide.
2. The thermal conductivity of PCD is 1.5 to 9 times that of tungsten carbide.Its thermal conductivity is 700W/mk. The PCD blank can conduct heat fast
3, PCD toolings life can exceed carbide cutting tool life 50 to 100 times.
Features compared with natural diamond tools:
1, PCD is more resistant over natural diamond because of its random orientation structure of the diamond particles, and is backed by a carbide substrate.
2, PCD is more constant in wear due to complete production system for quality consistant control, Natural diamond is a single crystal in nature and has soft and hard grains both,when making into toolings, it will not be well using with soft grains.
3, PCD is cheaper and with various shapes and sizes to choose from for toolings, natural diamond is the limit on these point.
Application:
The PCD blank is used in many different fields including aviation, the car industry, electronics,and the wood and stone industry. It applies to varous materials such as nonferrous metal, tungsten carbide, ceramic, nonmetal and composite material.
Materials recommended for cutting with PCD:
Epoxy resins
Gold and silver
Ceramics, unfired
Plastics and rubber
Carbon and graphite
Graphite composites
Fiberglass composites
Chipboard and fibreboard
Zinc and magnesium alloys
Aluminum and aluminum alloys
Copper, brass and bronze alloys
Tungsten carbide, presintered and sintered
PCD Laser Cutting Technology
Cut pieces

Ultrasonic scanning technology give us clear image of the exact profile of the pcd layer, so that we can select out the standard pcd blanks as per clients specific requirement.

Henan Precision Diamond is the professional superhard materials and tools manufacturer in China, based in zhengzhou city, which is the superhard materials industry center, with 14 years of experience in development- research, we TKD have become the gaint for PDC and PDC tools in this area.

We totally own 18 sets of hydraulic press machines, 12 sets of 650 mm diameter press for pdc mining cutters production, 3 sets of 750mm diameter large hydraulic press for pdc oil cutters production, and rest of 3 sets for pcd(polycrystalline diamond) items production.
Also we own the high technique for PDC tools welding and our engineers keep long years with drilling field experiences, we know how to choose right PDC cutters to make qualified tools to maximum increasing the performance.
Our factory production items are below:
1. PDC (polycrystalline diamond compact)
1) PDC cutter for oil&gas drilling
2) PDC cutter for mining and construction
3) PCD cutting tool blanks
2. PCD (polycrystalline diamond)
1) TSP cutter(Thermally stable PCD)
2) PCD sharps for natural stone bruting
3) Super Si-PCD/TSP with EDM cuttable feature
3. Welded PDC Tools and others
1) PCD/PCBN tools
2) PDC picks
3) PDC bits
4) Diamond wheels
Delivery & Packing
We will use carton package, and also can support your requirement if you need carton or other kind of package. of cause will add a little fees.We support express, air way, and by sea shipping.
Express like DHL, FedEx, TNT, UPS, EMS, etc.
Usually, we will arrange the shipping within 7 working days after we confirm the contract.

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