Pyrolysis machine 500kg waste plastic to diesel machine small reactor for plastic pyrolysis

With the increasing awareness of environmental protection in the world, the harmless and resourceful disposal of waste tires/plastic has become an important trend. The waste plastic /tyre recycle to fuel oil machinery is designed to process the waste into valuable products -industrial fuel oil, carbon black, and steel wire through catalytic cracking technology. This green technology has created good economic and social benefits.

 Pyrolysis reactor

1.The pyrolysis reactor offers an oxygen-free and high-temperature working condition for pyrolysis process of feedstocks.

2.Manufactured with good material of Q245R boiler plate.

3.The rollers are engineered under the feeding port and oil outlet port which is external from the heating area to bring perfect rotating balance and long service life.

 Condenser 

1.Square box condenser offers a long condensing distance of 120 meters in total. The pyrolysis gas produced from pyrolysis reactor enters the internal condenser pipes connected in series. The condensing process is fast and efficient.

2.The diameter of condensing pipe not only brings larger heat exchange area, but also makes maintenance easier.

3.Combustible gas is collected by the system and routed to heating system as fuel supply. It saves fuel consumption meanwhile protect the environment.

Auto feeder

1.Hydraulic feeder can load more feedstocks since it can compact feedstocks while feeding.

2.Less feeding time and more loading capacity than manual feeding.

3.No workers enter inside the pyrolysis reactor to ensure safe operation.

4.Short internal time to start the next production batch.

 Carbon black discharger

1.Carbon black is conveyed in a sealed condition to achieve pollution-free.

2.The screw conveyor is combined with condenser to help cool down carbon black.

3.Easy storage and packing from screw conveyor.

Dedusting device

1.The stainless steel deduster is which brings it strong dust adsorption capacity and good dust control effect.

2.Stainless steel material provides long life span for deduster.

3.Easy installation and maintenance.

Step 1: Feeding (2 hours). Feed tyres into reactor manually or with auto feeder;

Step 2: Preheating (2-4hours). Tyres gradually melts under high temperature and oil gas comes out;

Step 3: Oil producing peak (8-10 hours). Oil gas goes through the cooling system and is cooled down into liquid fuel oil; some oil gas that cannot be further cooled down into liquid fuel oil under common temperature and common pressure ("syngas") will be recycled to furnace for heating, saving your fuel;

Step 4: Cooling (4 hours). After the oil processing process is completed, leave the plant for cooling.

Step 5: Carbon black discharging (1-2 hours). Use a fully-sealed carbon black discharging system to discharge carbon black.

Step 6: Pulling out steel wire (0.5h).

We will send engineer to your place to provide technical service in guiding: Installation, Test running ,Worker training.

Besides ,Installation preparation manuals will be sent to you so that you can do relevant preparation work before our engineer arrives.

3D drawing, layout drawing and foundation drawing may be provided based on your land size and other specific requirements.

Xinxiang Huayin Renewable Energy Equipment Co., Ltd is located in Xinxiang City, Henan Province, which is specialized in manufacturing waste tires/plastics to fuel oil pyrolysis machine and waste oil to diesel distillation machine since 1993. we have We have more than 2000 square meters running demo plant for customers' visitation and learning. our plants have been exported to over 90 countries around the world .

Q1.The plastic and tyre can be process in one batch?

A. We don't recommend you mixed them together to process , because this will influnce the oil quality.

Q2. What kind of fuel oil does the pyrolysis machine produce ? does it can be used for diesel engins ?

It is a kind of heavy fuel oil , furnace oil , it can be used for burning as heating fuel , and widely used in industrial, like coal factory , cement factory , steel factory , power generator etc.

If you want to use the oil for diesel engines like trucks , tractors , ships , then you need further process the pyrolysis oil by distillation plant.

Q3. How long can be ready for sending to us?

A3. When we receive our payment or L/C at sight,we can deliver the machine to you with 25 days,if you have shipping agent,you should let us know advanced,so we can contact with them to prepare the shipping.

Q4. What is the oil yield of waste plastic and waste tires?

A4: Different plastic waste have different oil yield rate. Most of our customers use scraps off cut from recycled paper plant. Approx oil yield rate of different raw material

PE/ldpe/pe 50%-75%

PP 50%-75%

PS 50%-75%

ABS 40%

Leftovers of paper Wet 15-20%, dry 60%

House garbage 35-50%

Plastic cable 80%

Plastic bag 50%

Submarine cable 75%

Rubber cable 35%

Sole 35%

PVC NA

PET NA