Автоматическая машина для производства листовой плитки
1 983 751,20 ₽ - 2 204 168,00 ₽
Легкий вес огнестойкая гипсовая бумага гипсокартон делая машину сухие стены производственная линия
- Категория: >>>
- Поставщик: Yantai Demeng Machinery Co. Ltd.
Сохранить в закладки 1601229364423:
Описание и отзывы
Характеристики
Product Description
Introduction to gypsum board
1. Good fire performance:
The fire resistance limit can reach more than 2h
2. Fast setting and hardening:
It is conducive to the continuous production of mechanization and automation of products
3. Good decorative effect:
Architectural gypsum products color white, smooth surface
Gypsum board production line introduction
The manufacture of paper gypsum board, From the preparation of a variety of raw materials, slurry mixing, slurry and paper combination forming, solidification into wet board, and then through cutting, drying, cutting, edge wrapping, stacking, Each link is closely matched, forming an automatic mechanical flow line
Gypsum Board Production Line: Efficient Heat Recovery and Energy Saving Solutions
The completely cooled air discharged from the drying chamber can be reintroduced into the plant's hot air furnace, achieving a high heat utilization rate. With heat recovery in the heating system, a portion of the high-temperature flue gas expelled from the chimney is recycled as a supplementary heat source for gypsum powder production and the hot air furnace. Additionally, it effectively addresses the dust particles in the high-temperature flue gas. The waste heat from gypsum board drying, in the form of steam, is reused in the heat exchanger of the hot air furnace, elevating the initial temperature of the air intake. These measures enable the efficient utilization of high-temperature flue gas waste heat and the recycling of gypsum board drying steam, reducing overall energy consumption in the production process. This achieves a cascading utilization of heat energy, improving heat utilization efficiency, significantly lowering production costs, and reducing environmental pollution from flue gas emissions. The gypsum board production line successfully realizes energy-saving and emission reduction.
Optimized Dryer Design: High Efficiency and Energy Reduction
The insulation performance and airtightness of the dryer are crucial. Our insulation layer has a thickness of 160mm, and the door frame is equipped with high-temperature resistant sealing strips to prevent temperature loss.
The ideal state for the dryer is to have gypsum boards tightly stacked together, avoiding overburning at the edges. Our latest design incorporates an edge cooling system that elevates the temperature to 250-280°C. Typically, the edges are glued first, while the core remains unglued. The temperature of the hot air is maintained below 200°C, around 180°C, as higher temperatures can lead to edge overburning, resulting in a decrease in edge strength of the gypsum boards.
The presence of the edge cooling system allows the inlet air temperature of the dryer to reach 250-280°C. With the same air volume, higher temperatures lead to increased production capacity. The existence of edge cooling helps to reduce energy consumption in the gypsum board production line, making it a special design feature.
The ideal state for the dryer is to have gypsum boards tightly stacked together, avoiding overburning at the edges. Our latest design incorporates an edge cooling system that elevates the temperature to 250-280°C. Typically, the edges are glued first, while the core remains unglued. The temperature of the hot air is maintained below 200°C, around 180°C, as higher temperatures can lead to edge overburning, resulting in a decrease in edge strength of the gypsum boards.
The presence of the edge cooling system allows the inlet air temperature of the dryer to reach 250-280°C. With the same air volume, higher temperatures lead to increased production capacity. The existence of edge cooling helps to reduce energy consumption in the gypsum board production line, making it a special design feature.
Optimized Mixer Design: Addressing Uneven Mixing and Clumping Issues
The mixer is one of the most critical equipment in the gypsum board production line, but it has long been plagued by the following issues:
1) Uneven mixing of dry and wet materials, leading to clumping inside the mixer chamber and damaging the facing paper.
2) Rapid wear of the stirring device, impacting usability and increasing costs.
3) Non-uniform discharge causing significant density deviations and unstable product quality.
To overcome these challenges, we have continuously improved various aspects of the machine and made the following modifications: We have changed the method of adding dry and wet materials, introducing multiple centrifugal mixing rollers to reduce the residence time of the gypsum slurry inside the mixer, preventing excessive mixing that could compromise gypsum performance and cause slurry clumping. We have also redesigned the discharge system to an inclined surface to prevent clumping and ensure smooth machine operation, eliminating any risks of damaging the facing paper. The addition of an eccentric contraction and rotational distribution of the slurry discharge volume promotes uniform discharge of the gypsum slurry, maintaining consistent density and ensuring continuous and stable production operation.
To overcome these challenges, we have continuously improved various aspects of the machine and made the following modifications: We have changed the method of adding dry and wet materials, introducing multiple centrifugal mixing rollers to reduce the residence time of the gypsum slurry inside the mixer, preventing excessive mixing that could compromise gypsum performance and cause slurry clumping. We have also redesigned the discharge system to an inclined surface to prevent clumping and ensure smooth machine operation, eliminating any risks of damaging the facing paper. The addition of an eccentric contraction and rotational distribution of the slurry discharge volume promotes uniform discharge of the gypsum slurry, maintaining consistent density and ensuring continuous and stable production operation.
Lightweight Gypsum Board: Essential Material and Key Technologies to Meet Stringent Requirements
With increasing demands for reduced weight in gypsum boards, lightweight gypsum boards have gained significant popularity. While maintaining strength, lightweight gypsum boards not only lighten the weight of buildings and alleviate construction burdens but also save transportation costs and reduce labor intensity, making them widely used in high-rise constructions.
Foaming agents play a critical role in paper-faced gypsum boards, directly affecting their quality and weight. Uniformly distributed pores within the gypsum board core reduce the formation of micro-cracks and lower water absorption rates. Modified starch, as a binder, is compatible with foaming agents, reducing the aggregation of surface bubbles in the slurry and promoting adhesion between facing materials and gypsum core, forming a compact pore wall structure. By filling the gaps on the surface of pore walls, the strength and nail-holding properties of gypsum boards are improved. Glass fiber is commonly used as a reinforcing material, enhancing the strength, resistance to permanent deformation, and dimensional stability of gypsum board cores while improving internal adhesive properties. There is a variety of facing materials available, such as facing paper, plastic wallpaper, aluminum foil, and fiber mats.
By combining these materials, lightweight gypsum boards can meet customers' high demands and standards, offering broad prospects for various applications.
Foaming agents play a critical role in paper-faced gypsum boards, directly affecting their quality and weight. Uniformly distributed pores within the gypsum board core reduce the formation of micro-cracks and lower water absorption rates. Modified starch, as a binder, is compatible with foaming agents, reducing the aggregation of surface bubbles in the slurry and promoting adhesion between facing materials and gypsum core, forming a compact pore wall structure. By filling the gaps on the surface of pore walls, the strength and nail-holding properties of gypsum boards are improved. Glass fiber is commonly used as a reinforcing material, enhancing the strength, resistance to permanent deformation, and dimensional stability of gypsum board cores while improving internal adhesive properties. There is a variety of facing materials available, such as facing paper, plastic wallpaper, aluminum foil, and fiber mats.
By combining these materials, lightweight gypsum boards can meet customers' high demands and standards, offering broad prospects for various applications.
Creating Value for Customers:
Understanding Customer Needs: Establishing close communication to gain a clear understanding of customers' real needs.
Providing High-Quality Products or Services: Meeting customer expectations and surpassing competitors. Focusing on product quality and delivering unique value.
Continuous Innovation: Pursuing excellence and optimizing design and process flows are crucial to maintaining competitiveness and creating value for customers.
Providing High-Quality Products or Services: Meeting customer expectations and surpassing competitors. Focusing on product quality and delivering unique value.
Continuous Innovation: Pursuing excellence and optimizing design and process flows are crucial to maintaining competitiveness and creating value for customers.
Enabling Employee Development:
Employee Growth and Professional Competence: Enhancing employees' professional capabilities to better meet customer needs.
Employee Engagement and Innovation: Fostering employee engagement and innovation. When employees feel challenged and have opportunities for personal growth, they are more proactive in finding innovative solutions for customers.
Employee Satisfaction and Customer Relationships: When employees feel respected, cared for, and supported, they engage more actively with customers and provide better service
Employee Engagement and Innovation: Fostering employee engagement and innovation. When employees feel challenged and have opportunities for personal growth, they are more proactive in finding innovative solutions for customers.
Employee Satisfaction and Customer Relationships: When employees feel respected, cared for, and supported, they engage more actively with customers and provide better service
Making Contributions to Society:
Social Value Orientation: Balancing social responsibility and sustainable development while creating value for customers. By reducing environmental impacts, promoting social justice, and supporting environmental initiatives, the company gives back to society and earns customer recognition and support.
Focus on Social Value: Embracing corporate social responsibility and sustainable development. Enhancing customer identification and loyalty, and working hand in hand with customers.
Enhancing Corporate Reputation and Brand Value: Establishing a positive corporate image and reputation. Enhancing brand value and earning customer trust and respect.
Driving Force for Social Needs: Paying attention to social issues, discovering new business opportunities and market demands, and providing innovative solutions to meet customer needs, delivering excellent value experiences to customers.
Focus on Social Value: Embracing corporate social responsibility and sustainable development. Enhancing customer identification and loyalty, and working hand in hand with customers.
Enhancing Corporate Reputation and Brand Value: Establishing a positive corporate image and reputation. Enhancing brand value and earning customer trust and respect.
Driving Force for Social Needs: Paying attention to social issues, discovering new business opportunities and market demands, and providing innovative solutions to meet customer needs, delivering excellent value experiences to customers.
Company Culture:
Openness, Inclusivity, and Innovation:
Encouraging active communication and sharing of ideas among employees, respecting and acknowledging each employee's unique contributions. Embracing a mindset of openness towards new ideas, leveraging individual strengths and talents. The company fosters innovation by providing support and resources, encouraging employees to explore new methods, technologies, and solutions. This open, inclusive, and innovative culture creates a positive, collaborative, and creative work environment, laying the foundation for the company's development and success.
Company Philosophy:
Quality as the Foundation, Customer-Centricity:
Quality as the foundation entails establishing a sound quality management system, strict control over raw materials and production processes, strengthening quality inspection and testing, and cultivating a quality-consciousness that involves all employees. Simultaneously, understanding customer needs and guiding product development, actively communicating with customers, building strong customer relationships, and continuously improving and innovating to meet evolving customer demands. By prioritizing continuous improvement and feedback mechanisms, as well as close collaboration with supply chain partners, quality is placed at the core of the company's operations. This enables the provision of high-quality products and services, earning customer trust and satisfaction, and achieving sustainable growth and competitive advantage, ultimately gaining customer loyalty and word-of-mouth promotion for long-term business success.
Company Objective:
To become a global leader in gypsum board production machinery supply.
Technological innovation and investment in research and development are crucial for gypsum board machinery manufacturers. By innovating and investing, machine efficiency, quality, and reliability are enhanced to meet market demands. Attention is given to sustainable development, reducing energy consumption and emissions, adopting environmentally friendly materials and clean energy sources. Building partnerships to ensure stable supply and high-quality components. Collaborating with industry associations and research institutions to drive technological innovation and standard development, promoting industry growth. Committed to customer needs, sustainable development, and long-term success. Contributing to the prosperity of the industry.
Flow Chart
Gypsum board production line basic process
1. Paper rack: The protective paper is transferred to forming and conveying in the frame body
2. Measurement of raw materials: gypsum powder is measured to beater
3. Beater: Stir all materials and spread them onto the protective paper
4. Molding machine: extrusion molding to form gypsum board
5. Conveyor: gypsum board to complete the initial and intermediate coagulation
6. Dryer: Drywall is dried
7. Palletizer: gypsum board edge palletizing for packaging
2. Measurement of raw materials: gypsum powder is measured to beater
3. Beater: Stir all materials and spread them onto the protective paper
4. Molding machine: extrusion molding to form gypsum board
5. Conveyor: gypsum board to complete the initial and intermediate coagulation
6. Dryer: Drywall is dried
7. Palletizer: gypsum board edge palletizing for packaging
Machine Advantages
Paper receiving unit
Use one standby, change paper quickly, shutdown does not affect production
Mixing and stirring unit
Stainless steel chrome plating process, not easy to produce condensation
Plate forming machine
Wear-resistant stainless steel, increase wear resistance, improve service life
Cutting unit
High quality servo motor, small cutting error, high dimensional accuracy
Drying unit
The core process of the production line is the key to complete production, using exclusive design
Packing unit
Exquisite packaging, fast speed, improve production efficiency
Production cycle
According to the type of equipment
The production cycle is 3-6 months
Factory processing is optional
Field processing and other forms
The production cycle is 3-6 months
Factory processing is optional
Field processing and other forms
Assembly cycle
According to the type of equipment
The equipment assembly cycle is 3-6 months
Dispatch 3 to 5 engineers
The equipment assembly cycle is 3-6 months
Dispatch 3 to 5 engineers
Training cycle
The training time is 1 month
So that workers can quickly grasp, can be independent production
In the later stage, video, telephone and other methods can be used for guidance, so that the project can proceed smoothly
So that workers can quickly grasp, can be independent production
In the later stage, video, telephone and other methods can be used for guidance, so that the project can proceed smoothly
Company Profile
Product specifications
Common specifications and related parameters of gypsum board production line (for reference only) | ||||||||||||
Annual output（million ㎡） | Equipment size (m) | Power (kw) | Container Quantity | Lead Time（day） | ||||||||
Production | Install | Debugging | ||||||||||
1 | 80x12 | 150 | 5 | 45 | 40 | 10 | ||||||
2 | 100x15 | 200 | 7 | 60 | 60 | 10 | ||||||
5 | 140x15 | 420 | 12 | 80 | 70 | 20 | ||||||
10 | 170x20 | 600 | 20 | 90 | 90 | 30 | ||||||
15 | 260x30 | 700 | 28 | 90 | 90 | 30 | ||||||
20 | 300x25 | 1200 | 35 | 120 | 120 | 45 | ||||||
30 | 370x35 | 1700 | 60 | 120 | 120 | 60 | ||||||
50 | 550x45 | 2500 | 85 | 150 | 160 | 60 | ||||||
60 | 600x45 | 2800 | 100 | 150 | 160 | 80 | ||||||
Drying method introduction | Fuel selection of drying chamber: Natural gas, LPG, Diesel, Coal, Heavy oil, Biomass particles, etc | |||||||||||
Drying room working mode: Direct combustion air heating method, heat exchange air heating method, heat conduction tubing radiation heating method | ||||||||||||
Gypsum board common specifications raw material ratio (for reference only) | ||||||||||||
Raw material name | Raw material parameters | Raw material parameters | Expend/㎡ | Expend/ A board | ||||||||
Gypsum powder | Fineness：0.18mm Initial setting time：6-8min Final setting time：12-15min Breaking strength≥2 Mpa Compressive strength≥3.9 Mpa | 6kg | 18.72kg | |||||||||
Gypsum paper | Face paper Weight：180g/㎡ Back paper Weight：170g/㎡ Thickness：0.4-0.4mm Longitude tensile strength：≥12.5kN/m Latitude tensile strength：≥3.5kN/m | 0.38kg | 1.1kg | |||||||||
Starch | Starch content：＞70% Water：11-13% PH value：6.5-7.5 Protein：≤0.3% Ash：0.2% Solvent in wate：73-78% | 0.037kg | 0.11kg | |||||||||
Foaming Agent | Effective：≥30% Active content (petroleum ether)：≤3% Salt：≤2.5% PH value：7 | 0.003kg | 0.0087kg | |||||||||
Water reducing agent | 0.015kg | 0.0432kg | ||||||||||
Poly(White Glue) | 0.0035kg | 0.01 | ||||||||||
Natural gypsum mine
Veneer paper
Modified starch
SALES AND SERVICE NETWORK
Our service team
The company has a modern building materials machinery R & D center, and Australia university of Newcastle, Shandong University of Technology and other scientific research institutes regular technical exchanges. In recent years, the company technical team in plasterboard foam mixing, molding, drying, transmission and electric control system, constantly breakthroughs, won several national patents, of undertaking the custom large gypsum chalk line, gypsum board line design, manufacture, installation, is the vice President of China building materials association of gypsum building materials branch units, the Yangtze river scholar stagnation point contact unit. The company has a perfect new product research and development and production organization system, equipped with complete sets of processing equipment more than 150 sets.
As early as 2015, the company passed the ISO9000 international quality system certification, and passed the "three systems" review in 2018. Company for the introduction of fully automatic CNC cutting machine, large gantry planer, milling, grinding machine, horizontal machining center, automatic shot blasting machine and totally enclosed spray device and other high-end equipment more than 70 sets, with high efficiency, precision machinery parts and components manufacturing capacity is famous in the industry
The COMPANY warmly expects domestic and foreign industry PERSONage to visit the company for investigation and guidance, DEMENG COMPANY will be full of enthusiasm, rigorous attitude, pragmatic style, increasingly exquisite products, for the majority of customers dedicated reliable, stable, efficient gypsum products production equipment. "Meet customer's will" -- is always our unremitting pursuit!
As early as 2015, the company passed the ISO9000 international quality system certification, and passed the "three systems" review in 2018. Company for the introduction of fully automatic CNC cutting machine, large gantry planer, milling, grinding machine, horizontal machining center, automatic shot blasting machine and totally enclosed spray device and other high-end equipment more than 70 sets, with high efficiency, precision machinery parts and components manufacturing capacity is famous in the industry
The COMPANY warmly expects domestic and foreign industry PERSONage to visit the company for investigation and guidance, DEMENG COMPANY will be full of enthusiasm, rigorous attitude, pragmatic style, increasingly exquisite products, for the majority of customers dedicated reliable, stable, efficient gypsum products production equipment. "Meet customer's will" -- is always our unremitting pursuit!
Nation | Yield | Status | ||
Shandong Hongyuanli | 30million sqm/year. | September 2015. Supporting powder line. | ||
Shanxi Huarui | 40million sqm/year. | July 2020. Supporting powder line. | ||
Inner Mongolia Chifeng | 30million sqm/year. | October 2019. | ||
Shanxi Guangyingda | 30million sqm/year. | August 2019. Supporting powder line. | ||
Uzbekistan | 10million sqm/year. | October 2019. | ||
Tajikistan | 50million sqm/year. | August 2021. Supporting powder line. | ||
Angola Benguela | 20million sqm/year. | June 2023. | ||
Angola Benguela | 30million sqm/year. | August 2021. Supporting powder line. | ||
Vietnamese VINAFRIT | 15million sqm/year. | May 2020. | ||
Thailand Gypman | 25million sqm/year. | April 2019. Supporting powder line. | ||
Tanzania | 15million sqm/year. | February 2014. | ||
Yuanda (Thailand) | 30million sqm/year. | August 2014. Supporting powder line. | ||
Syria | 10million sqm/year. | October 2017. | ||
We certify that the above statement is true and correct to the best of our knowledge and that all available information and basis have been provided. We agree to produce documents in support of your reques | ||||
Our Service
Packaging Details
1.Packing suitable for long distance sea transport
2.Export wooden case: Loading electrical cabinets, burners,electrical components, etc.
3.Iron frame: drive roller, drive bearingCarton: drive motor, screws, bolts, etc.
4. Each commodity in the container PE foam cloth partition, at the same time with steel wire buckle fixed each commodity
Transport detail
1.Port of transportation: Qingdao Port
2.Container Size: 40HQ
Construction Board Machine From us
FAQ
Sales Process: Our sales process consists of the following six steps:
1. Communication and understanding customer needs: Our sales team engages with customers to understand their production capacity,site requirements, and raw material costs, in order to develop the most suitable solution.2. Providing professional solutions: Our sales team collaborates with our engineering team to recommend equipment, workshop layout, and planning for utility consumption, raw material storage, and finished product warehousing. We offer customized solutions based on customer requirements to ensure the best cost-performance ratio.
3. Preparatory work: Once the solution is confirmed, our overseas engineers visit the customer's site for final solution
validation and provide accurate quotations.
4. Order confirmation and equipment production preparation: Upon order confirmation, our factory initiates equipment production,while our overseas engineers prepare for the construction phase.
5. Equipment operation and product manufacturing: Our team assists customers in operating the equipment and achieving efficient product manufacturing. We make necessary process adjustments to optimize cost savings.
6. After-sales support and issue resolution: Our dedicated support team provides 24/7 assistance and promptly addresses any issues or concerns, ensuring smooth operations for our customers.
We are committed to providing comprehensive support and service to our customers, with a focus on the 4 VS 1 sales model (Sales, design, after-sales, overseas engineer), ensuring customer satisfaction and success.
6. After-sales support and issue resolution: Our dedicated support team provides 24/7 assistance and promptly addresses any issues or concerns, ensuring smooth operations for our customers.
We are committed to providing comprehensive support and service to our customers, with a focus on the 4 VS 1 sales model (Sales, design, after-sales, overseas engineer), ensuring customer satisfaction and success.
A1: Water resistance can be achieved by adding auxiliary materials. This production line has this ability
Q2: What are the requirements to use this equipment?
A2: According to your production requirements, we will provide you with the layout requirements, electricity consumption, fuel consumption, and help you to choose a good model
Q3: Are you a manufacturing plant?
A3: Yes, we are a factory with rich experience in R&D, production and sales.
Q4: What is the price of the equipment?
A4: The price of the equipment varies greatly, from $300,000 to $3 million. The sales will make a detailed quotation according to your specific needs.
Q5: What are the raw materials for the production of gypsum board?
A5: Mainly gypsum powder, facial protection paper, starch, foaming agent and other materials
Q6: Would you please tell me the cost of installing, commissioning and testing the machine?
A6: The exact cost is calculated according to the time, but we have many engineers around the world debugging, if you are near the engineers, there will be a large amount of fees left
Q7: What should I do if I don't know how to build a drywall factory?
A6: As long as you are interested, we have more than 20 years of successful experience, according to your actual situation, to build the most profitable factory
Q8: What are some of your success stories?
A8: Many of our customers buy drywall equipment. Please consult sales for details.
Q9: How will you help customers install equipment?
A9: Several senior engineers will be on site to guide installation and commissioning and conduct staff training.
Q10: What are the terms of payment?
A10: Telegraphic transfer, letter of credit or any other form you may require
Q11: How do I get free solutions and quotes?
A11: Please send your inquiry to us, leave your whatsapp and email, we will contact you within 1 hour, if you have other questions that can not be solved, please feel free to ask, I will help you free of charge
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