HWASHI CNC одноголовочный станок для сварки проволочной полки

Product Application

This machine adopt the design of single-electrode X, Y axis automatic mobile type welding machine which can be matched with different welding fixtures. The operator only needs to input the parameters like the coordinate data and welding current, then the machine will conduct automatic welding after start. Workers only need to put and take the work piece manually. This machine is of simple structure which will make the assembly very easy. It also can be matched with different welding equipment. The servo motor will drive the X and Y axis to run within the preset PLC programming. It can max store 5000 welding spots. This machine is suitable for batch welding of wire mesh. The AC pulsed power supply is of low cost and low consumption which can help reduce the impact to the power grid and ensure the stability of the welding spot.

Main Features

Main Body：Adopt the reinforced special design steel structure body with gantry type structure. According to the sample, it is designed cantilever type stucture with arm of 800mm. It adopts reasonable stress center of gravity to ensure the stable intensity of the main body when conducting fast speed welding. At the meantime, it could provide stress supporting point and working platform for other actions.

Power Source System: Adopt 1 set of 150KVA special resistance welding transformer as the welding power source. Single-spot welding. Continuous duty cycle rate is 50%; the output current is larger than 38000A. The executive standard is GB/15578-2008; the magnetic permeability of forced temperature control cooling water silicon steel sheet is larger than 12000GS; special cooling water subloop; It can ensure the output welding current of the whole machine is constant and powerful in order to obtain high quality, high efficiency, stable welding spots.

Welding Control System: Adopt the self-developed intelligent microcomputer quick response touch controller, all-digital control, simple and clear operational interface. Automatic testing and compensation which could guarantee the situation that the machine will be at work only when the current value is in the preset data so as to ensure the stability of welding effect and effective prevention of undesirable phenomena like loose welding and cold joint. The features of quick response and high precision of control may help you obtain high quality of welding spots.

Pressurized Mechanism: Adopt double-layer cylinder as the pressurized source which is control by good quality of imported electromagnetic valve and coordinated with precision-machined linear slide to pressure the electrode tip. The pressure of each welding head could be adjusted independently to ensure the stability of welding machine. Adopt the working manner that the bottom bears the stress from the top to guarantee the good contact, unimpeded, constant resistance value of secondary circuit and stable transmission of output current of welding transformer. Guarantee to obtain high efficient and good quality of welding spots.

Main Engine Control System: Adopt the touch screen of Japan Panasonic as the human-machine interface, Chinese-English input. Be able to store 10 sets of welding model and each model can be stored 500 welding positions and 4 kinds of welding current. The PLC, as the control hub as the whole machine, is in charge of reading, transmitting and controlling all kinds of signal processing and coordinating with various external instructing transmission signal mechanism in order to ensure the validity of all orders of execution of the machine. The self-detection of all automatic testing stations effectively eradicates the occurrence of malfunction and other accidents. When the pressure, current, air pressure, hydraulic pressure, temperature or other testing signals are in abnormal situation, the machine will give an alarm to prevent any insecure accidents.

X, Y Axis Automatic Mobile System: The feeding fixture is designed to move within the range of 1000*1000mm. It is composed of the coding servo motor, precision-finished slide and automatic detecting system. The adjustment is of quick response, high control precision and powerful driving force. This automatic device is designed as X, Y axis mobile working table. Use PLC to store the mobile programming. The setting is easy and convenient.

Model 1

Manual Wire Mesh Welding Machine

1. Manual wire loading and welding machine;
2. The number of electrode could be customized according to your requirement.
3. Low in price
4. Suitable for welding small wire mesh 

5. Low efficiency
6. Suitable for 100mm-500mm wire mesh

Model 2

Single Head Welding Machine With X Y Axis Automatic Feeder 
1. Single Welding Electrode;
2. Manual wire loading;
3. X, Y axis automatic feeder and automatic welding
4. Low cost
5. Simple structure and easy assembly 6. Change fixtures for welding different sizes of wire mesh
7. Suitable for wire mesh within 1mx1m

Model 3

Automatic Wire Mesh Welding Machine for mesh within 1mx3m
1. Multiple welding electrodes;
2. Manual wire loading;
3. Automatic feeder and automatic welding
4. Single power supply system
5. Only one electrode can work at one time and take turns.
6. Doublelayer feeder, worker can do continuous loading of wires to keep the machine cycle working;
7. Suitable for wire mesh whose width is within 1000mm, length is not restricted.

Model 4

Automatic Wire Mesh Welding Machine for mesh within 2mx3m
1. Multiple welding electrodes;
2. Manual wire loading;
3. Automatic feeder and automatic welding
4. Double power supply system
5. Two electrodes can work at one time and take turns.
6. Doublelayer feeder, worker can do continuous loading of wires to keep the machine cycle working.
7. High efficiency ,High cost
8. Suitable for wire mesh whose width is within 2000mm, length is not restricted.

Model 5

Wire Mesh Automatic Welding Machine with automatic wire filling system

1. Multiple welding electrodes;
2. Automatic wire loading system;
3. Automatic feeder and automatic welding
4. Double power supply system
5. Two electrodes can work at one time and take turns.
6. Save labor force ,High automation level
7. Cycle working

Model 6

Wire Mesh Automatic Welding Machine with automatic wire dropping system and wire bending system

1. Multiple welding electrodes;
2. Automatic wire loading system;
3. Automatic feeder and automatic welding and automatic bending.
4. Double power supply system
5. Two electrodes can work at one time and take turns.
6. Save labor force ,High automation level
7. Cycle working .