Fully Automatic Control Construction Machinery Asphalt Hot Melting and Emulsified Asphalt Equipment

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Product Overview

Description



Product Overview


Fully intelligent emulsified asphalt production equipment
Emulsified asphalt equipment is a special equipment used to produce emulsified asphalt, which is characterized by breaking asphalt into tiny particles by mechanical force under the action of emulsifier, and uniformly dispersing them in water to form a stable lotion, namely emulsified asphalt. Emulsified asphalt is mainly used as a prime coat, bonding layer, and surface layer binder in highway and urban road engineering, and is also suitable for preparing waterproof coatings and waterproofing membranes in the construction industry.

After decades of development, the specifications and varieties of emulsified asphalt equipment have continuously increased, the structural performance has become increasingly perfect, and the technical level has reached a very high level. In particular, the complete set of emulsified asphalt equipment launched in recent years adopts various modern advanced technologies, which can meet the needs of producing various asphalt lotion. Its technical characteristics can be summarized as follows:

(1) High degree of automation, the metering of asphalt, water lotion and various additives can be automatically controlled, and automatically compensated, recorded and adjusted.

(2) The combination and matching of various main components make it easy to disassemble and move. For example, Scandinavian Road Company in the United States connects and installs the core components such as the colloid mill, control cabinet, pump, and metering device in a standard box. During operation, only connect the pipeline and power supply.

China began the emulsification process in the early 1980s, with colloid mills being the main type of emulsifier. The main feature of this equipment is that the dissolution and dilution of emulsifiers are carried out in batches, and then stored in emulsifier aqueous solution tanks for later use. Since the 1990s, the more advanced emulsified asphalt equipment in China has been equipped with computer automatic control devices, which has greatly improved the control accuracy of the oil-water ratio of asphalt lotion.

With the widespread application of emulsified asphalt slurry sealing technology in China, higher requirements have been put forward for the quality and output of emulsified asphalt, and emulsified asphalt equipment is developing towards standardization and rationalization.



FEATURES AT A GLANCE


Performance Introduction
Equipment configuration:
1. The main components are made of stainless steel, which is corrosion-resistant and non-toxic
2. The main components of the colloid mill are finely processed, with advanced technology and reliable fine-tuning mechanisms, making it easy to control machining accuracy and ensure machining quality. And equipped with cooling or heating systems.
3. According to different purposes, automatic or manual operating systems and real-time display of solid content can be selected.
4. There are many varieties of specifications, which can be freely selected according to different requirements
6. The production capacity can be customized according to requirements, with an order range of 6-25 tons per hour.
7. The heat source can be customized according to requirements and can be matched with various methods such as electric heating, fuel and gas heating, and heat transfer oil heating.
8. Processable emulsified asphalt types: ordinary emulsified asphalt, modified emulsified asphalt, SBR emulsified asphalt
Scope of application: Production of various emulsified and modified emulsified asphalt
It can emulsify various types of asphalt, including ordinary asphalt, 70 # heavy-duty asphalt, SBR modified asphalt, and SBS modified asphalt.
Emulsified (modified) asphalt products with asphalt content of 50, 55, 60, 65, and 70% can be produced. Emulsified asphalt has strong quality stability and can be stored for more than one month. It is equipped with a colloid mill variable frequency feeding system, which has higher automation, better processing performance, and better emulsification effect, making the entire production process more efficient and safer.
This device can be produced using manual/automatic control programs.
1. Machine: Equipped with 1 colloid mill and 4 70m3 development tanks.
2. Rapid heating tank: Automatic temperature control, equipped with a circulation and cleaning system.
3. Thermostatic tank: automatic temperature control, remote liquid level display, equipped with mixing and anti overflow devices.
4. Asphalt metering and conveying system: Automatically keeps the output flow value constant at the set value and accumulates it in the control system.
5. Rubber powder metering and conveying system: Automatically keeps the output flow value constant at the set value and accumulates it in the control system.
6. Mixing tank: Automatic temperature control, weighing display liquid level.
7. Production system: optional overgrinding or direct discharging, the finished products in the development tank can be sent back for further grinding.
8. Finished product development system: automatic temperature control, equipped with mixing and anti overflow devices, and remote liquid level display.
9. Control system: Two independent operating systems, automatic and manual, coexist to remotely control each system device.




Front elevation




PRODUCT SPECIFICATIONS



Model indicators

Heating method

production capacity
fineness

total power

control mode
Direct heating emulsified asphalt equipment

fuel

6T/h
<5μm


35kw


general control
fuel
10T/h
<5μm
50kw
general control


Thermal oil emulsified asphalt equipment
Thermal oil circulation
6T/h
<5μm
35kw
general control

Thermal oil circulation


10T/h
<5μm


50kw


general control
Thermal oil circulation

20T/h
<5μm

85kw

general control


Customized version


design


design
design


design


design


PRODUCT CONFIGURATION


CHANGCHAI high power engine
Imported EATON control valve
Japan Shimadzu hydraulic motor


Successful Project


Project in Thailand
Project in India
Project in Russia


SIMILAR PRODUCTS




FAQ


Q1. Are you a manufacturer?
Yes, we have been engaged in the manufacturing and sales of asphalt machinery for over 20 years.
Q2. Which markets are your devices exported to?
Countries such as Europe, North and South America, Southeast Asia, Africa, Oceania, and the Middle East.
Q3. Can we print our own brand on the device?
Completely acceptable. We can produce according to your requirements, including size, color, material, logo, etc.
Q4. How can I understand the price of your device?
You can contact us through any of the following contact information. Our personalized service personnel will reply to you within 24 hours.
Q5. What is your after-sales service?
A 12 month warranty period.







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