Портативный картонный футляр для бутылок
- Category: Packaging Line >>>
- Supplier: Suzhou Lianzhilong Industrial Automation Co. Ltd.
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Product Overview
Description
palletizer robot,robot palletizer, Automatic Palletizer,
gantry palletizer,palletizer machine,stacking robot, robot stacking machine,stacking machine for carton, box, bag, barrel, etc,pallet palletizer,gantry carton case bottle palletizer
Rectangular coordinates palletizer robot,
Include palletizer robot, pallet supplier , pallet conveyor,
carton conveyor, rotate table control cabinet,
use high quality Panasonic or Schneider servo motor,
delivery time is in one or two months
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Name | specification | Brand country |
Control system | Use the newest PLC controller stepper motor, could 24 hours overload work, and could maintain a stable work in 24 hours with power supply instability. (SIEMENS 1200 series PLC), could communicate with other system. | Germany (Siemens) |
Touch panel | Use Siemens brand touch human-computer interface,easy operation,Electrostatic touch keyboard, large display LCD screen, no electromagnetic radiation, no copper oxide troubled, low failure rate, long service life, adjustable backlight design, enhanced display clarity. | Germany (Siemens) |
Motor/reducer | “Mitsubishi” brand | Japan (Mitsubishi) |
Vacuum generator | SMC brand:Stable quality, low noise. | Japan (SMC) |
Sensor | “OMRON” brand | Japan (OMRON) |
Guide rail | Taiwan (HIWIN) | |
Flexible cable | ECHU brand | China (ECHU) |
Frame | Q235 carbon steel,The appearance of high strength steel powder spray after baking 220 degrees, beautiful appearance, strong wear-resistant corrosion-resistant | China |
Work process:
The forklift put the empty pallets in the pallets store.
The pallet and case gripper pick up a pallet and put it on the palletized position.
Then the pallet and case gripper will pick up cases from conveyors
and put them on the pallet one by one.
When the pallet is full with case, then the forklift take off the full pallet from the palletized position.
Then this work process will run and run.
There are positioning mechanisms and sensors in the tray position.
After the pallet is full with cartons,
there will be an alarm signal lamp or alarm voice to remind the forklift to remove the tray.
After the tray is removed by the forklift, people manually give the machine a signal to take a new tray.
( or design to sensor automatic give the machine a signal to take a new tray)
Automatic palletizer:
Automatic palletizing machine is a mechanical and electrical integration of high-tech products, medium and low palletizing machine to meet the production needs of low production. Can be in accordance with the requirements of the way and the number of layers, to complete the bag, plastic blocks, boxes and other products of the palletizing. The optimized design makes the stacks tight and tidy.
The machine is controlled by imported PLC, the operation cycle is less than 10s / times, suitable for handling carton and block and other regular objects of the stacking and material transfer. The use of electrical mixing control, effectively reducing the cost of product maintenance, and greatly improve the use of performance, easy operation. Man-machine interface is easy to understand, choose a good program can be completed multiple specifications of the stacking, such as single-layer 5 boxes, single-layer 4 boxes, cross stacking, etc., stacking up to 45 kinds.
Low power consumption: reduce energy consumption, you can complete the same load of the robot work, and save 1/3 of the energy consumption, to reduce production costs
How the palletizer works
The workpiece on the plate conforms to the pallet requirements of the workpiece, the plate and the workpiece move forward until the pallet vertical plane. The top of the block bar down, the other three positioning lever starting clamping, this time flat reset. The workpiece drops to the pallet plane, the pallet plane is 10mm apart from the bottom of the plate, and the pallet is lowered by a workpiece height. Reciprocal above until the stack stack reaches the setting requirements.
Automatic palletizing machine classification
Automatic palletizing machine, including: palletizing machine, cement automatic loading palletizing machine, industrial robots, palletizing manipulator and so on.
Structural features
The middle and low palletizing machines are mainly composed of flattening conveyors, slowing conveyors, indexing conveyors, pallet positions, pallet conveyors, marshalling machines, push bags, palletizing devices and pallet conveyors. Its structural design optimization, smooth and reliable action. Palletizing process is completely automatic, normal operation without human intervention, with a wide range of applications.
Control system features
The main control components, including programmable controllers, variable frequency speed controller, proximity switches, pushbutton switches and terminals, are of first-class products to ensure the reliability and long life of the system hardware. High-quality hardware and expert design by the combination of specialized control software to achieve a high degree of automation system. Perfect safety interlock mechanism that protects equipment and operators. The graphic display touch screen makes the palletizer simple, easy to troubleshoot, and facilitates overhaul and maintenance.
Stacker introduction and parameters
Dedicated to the automatic installation of bagged cement stacking machine equipment, so that the existing cement loading as unattended operation, instead of artificial in the compartment palletizing operations, to avoid workers such as pneumoconiosis and other occupational diseases occur, the harsh environment Of the manual operation of the machine into automatic operation for the enterprise to improve working conditions, reduce personal physical labor, downsizing play a key role, is the modern cement enterprises automatically loaded the preferred equipment.
Sophisticated software is also able to meet the needs of an on-board pallet. In general, this means that after the product is piled, the label of some or all of the packaging containers must be outward. Robot palletizing equipment or another harsh application of choice: frozen warehouse palletizing. In the field of consumer goods packaging, handling a box in a freezer is one of the most difficult jobs. Workers have to work alternately to keep themselves warm, which indirectly reduces productivity and increases labor costs.
In a frozen environment, automated random access palletizers are not the right choice, since most automated random access palletizers use compressed air tubes that will freeze in cold storage. Compared with automated palletizing machines, palletizing robots are more compact, and this is particularly important because the space in the freezer is very valuable. Nonetheless, there are some problems with the use of robots in refrigerated warehouses. Now, some suppliers have begun to design special stacking robots for frozen warehouses.
In the use of palletizing robots, but also consider an important thing is how the robot to seize a product. Vacuum grips are the most common arm end tool (EOAT). Relatively speaking, they are cheap, easy to operate, and can effectively load most of the load. However, in some specific applications, the vacuum handle will also encounter problems, such as the surface of the porous matrix, the contents of the liquid flexible packaging, or uneven surface packaging and so on.
The other EOAT options include a clamshell handle that grips a bag or other side of the package; the forked handle, which is inserted into the bottom of the package to lift the package; and a bag-type handle, which is a clamshell And a forked handle, whose fork portion wraps the bottom and sides of the package.
It is also possible to make other combinations of basic EOAT types. A beverage packer encounters difficulties in stacking a bottle with a bottle and shrinking the wrapped corrugated pallet, and the vacuum chuck will tear down the film on the tray
Robot Palletizer is used for beverage and food industry, it is suitable for film shrink-wrapping, carton and crate palletization.
General description:
The robot palletizer is widely used in food, beverage, beer and daily chemical products. It covers small floor space, of large production capacity, fully automatic working. It could handle different boxes. And when there is some change about the production line, just need to modify the software program. Whole processing is full automatically come true under windows interface program system, more than 20000 hours maintenance time space and more than 70000 hours malfunction time space make the robot palletizing system to be perfect in production.
Working program:
The Robot palletizer can do palletizing and carton layer separating same time. The shrink-wrapped packs or carton are conveyed to robot operation area, the robot system will palletize packs on pallet; after one layer’s palletization, the robot will pick one layer separating carton board and fix it between each layer of palletization, then it will go on palletizing.
Automatic palletizing robot system and its corresponding automatic production line plays a key role in production procedure,
which is inevitable in the development of modern packaging industry.
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