tank integrated cipsip system small portable cip cleaning system
- Category: Chemical Machinery & Equipment >>>
- Supplier: Kean Zhuolu Technical Equipment Co. Ltd.
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Product Overview
Description
Product Description
With the implementation of GMP 2010, it is essential to control drug quality risks. For the sake of quality assurance on purified water for injection, water for injection process pipeline and preparation system, the traditional manual cleaning and semi-automatic cleaning methods must be eliminated. This paper introduces the development trend of CIP system in detail, the working principle of CIP cleaning system, the design and application of system hardware and software, the comparison of CIP cleaning effect, and the technical requirements and acceptance standards of automatic control system. We design, develop, manufacture, supply and install Mobile and Fixed CIP & SIP Units for sanitization and sterilization. The units are custom made, modular, skidded in automated or semi-automated Models as per the 6 required time cycle for cleaning and sterilization as a part of cGMP requirements from portable to large fixed Multi-Tank system.
Note: the system is customized as per URS. All the pictures and videos are shot and produced by KEAN.
Note: the system is customized as per URS. All the pictures and videos are shot and produced by KEAN.
Procedure | Time | Temperature |
Water prewash | 3min-5min | 40ºC-50ºC |
Alkali wash | 5min-15min | 60ºC-80ºC |
Intermediate washing | 3min-5min | 40ºC-50ºC |
Acid pickling | 5min-10min | 60ºC-80ºC |
Finally water washed | 3min-5min | 40ºC-50ºC |
Model | K-CIP-0.5 | K-CIP-1 | K-CIP-2 | K-CIP-3 | K-CIP-4 | K-CIP-5 | ||||||
Acid tank volume (L) | 500 | 1000 | 2000 | 3000 | 4000 | 5000 | ||||||
Alkali tank volume (L) | 500 | 1000 | 2000 | 3000 | 4000 | 5000 | ||||||
Hot water tank volume (L) | 500 | 1000 | 2000 | 3000 | 4000 | 5000 | ||||||
Heating method | Steam, plate, tube heating, electric heat pipe heating | |||||||||||
CIP Pump | Follow Rate(m³/h) | 10 | 10 | 20 | 20 | 30 | 30 | |||||
Pump Head(m) | 24 | 24 | 36 | 36 | 36 | 36 | ||||||
Power(kw) | 2.2 | 2.2 | 4.0 | 4.0 | 5.5 | 5.5 | ||||||
We offer automatic CIP system, ranging from single or multiple tank systems for pre-rinse, acid or caustic wash recovery, and reclaim or reuse.
Operational Sequence
- Flushing
- Alkaline or acid cleaning
- Final water rinse
CIP generally denotes heating the system employing saturated steam under a pressure of approximately at temperature 50-80 ℃.
ADVANTAGES
- Design and fitted to clean 100% of the machine.
- Cleans areas normally unaccessible on a manual sanitation.
- Reduce production downtime and faster than manual cleaning.
- Online validation with PH / Sensor & Final wash with Conductivity sensor.
- Cycle runs till PH and conductivity of supplied purified water and CIP solution starts equalizing.
- All these cycles are automatically maintained by PLC having display and records.
CIP Systems are engineered to your specific plant application, layout and utility requirements for effective and efficient sanitary process equipment cleaning.
CIP system is applied in sterile preparation mixing system, oral liquid mixing system, biological preparation mixing system, etc
Operational Sequence
- Flushing
- Alkaline or acid cleaning
- Final water rinse
CIP generally denotes heating the system employing saturated steam under a pressure of approximately at temperature 50-80 ℃.
ADVANTAGES
- Design and fitted to clean 100% of the machine.
- Cleans areas normally unaccessible on a manual sanitation.
- Reduce production downtime and faster than manual cleaning.
- Online validation with PH / Sensor & Final wash with Conductivity sensor.
- Cycle runs till PH and conductivity of supplied purified water and CIP solution starts equalizing.
- All these cycles are automatically maintained by PLC having display and records.
CIP Systems are engineered to your specific plant application, layout and utility requirements for effective and efficient sanitary process equipment cleaning.
CIP system is applied in sterile preparation mixing system, oral liquid mixing system, biological preparation mixing system, etc
Features:
* To rationalize production schedule and to improve production capacity
* To guarantee both operator and product safety
* Reduced consumption of cleaning agent, steam, water and production cost due to the use of high-performance components and innovative cleaning procedures.
* Increased the service life of machine parts
* Can be configured to operate automatic, semiautomatic or hand controlled units.
* To provide new levels of efficient and effective CIP operations, data capture, and real-time operation records.
* To provide effective, reliable and repeatable cleaning,
* Sanitary design to meet all cGMP criteria.
* Customize design as per URS technical document.
* Equipped with a temperature sensor and sampling valve, and the pipeline is equipped with double tube plate heating device to ensure the temperature stability.
* Online validation with PH/sensor and final wash with conductivity sensor.
* Modular design: Compact structure, easily to operation and maintenance.
* All operations are controlled via a touch screen HMI and PLC controllers.
* To rationalize production schedule and to improve production capacity
* To guarantee both operator and product safety
* Reduced consumption of cleaning agent, steam, water and production cost due to the use of high-performance components and innovative cleaning procedures.
* Increased the service life of machine parts
* Can be configured to operate automatic, semiautomatic or hand controlled units.
* To provide new levels of efficient and effective CIP operations, data capture, and real-time operation records.
* To provide effective, reliable and repeatable cleaning,
* Sanitary design to meet all cGMP criteria.
* Customize design as per URS technical document.
* Equipped with a temperature sensor and sampling valve, and the pipeline is equipped with double tube plate heating device to ensure the temperature stability.
* Online validation with PH/sensor and final wash with conductivity sensor.
* Modular design: Compact structure, easily to operation and maintenance.
* All operations are controlled via a touch screen HMI and PLC controllers.
Detailed Images
cleaning tank
Filter
Motor
PLC
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Packing&Shipping
KEAN has the highly professional packaging services and expertise to meet your most demanding packaging needs, aiming to bring
your products to your location in less time and with higher quality.
your products to your location in less time and with higher quality.
FAQ
1. Is your company a factory or trading company?
KEAN is a highly professional manufacturing entity focusing on fabricating pressure vessel and tanks, integrated bioengineering
fermentation systems, cell culture systems, large infusion systems, fluid handling system, CIP/SIP systems.
2. Can you product as specific size?
Definitely we can. Our products are customized as per your requirements.
3. Can I have samples to test?
Yes, we are pleased to supply samples test report issued by renowned authority and ensure quality. Our products are fabricated
stringently in compliant with ISO, ASME BPE, cGMP international codes.
4. Do you have any MQQ limitation?
Our MQQ is 1 PC to supply new customers.
5. How long is the lead time?
Normally it takes 5-6 weeks for stainless steel tank, 7-10 weeks for integrate modular systems.
6. Do you provide after-sales service?
Yes, we are committed to offering highly professional and real-time after-sales service. We have many professional and dedicated
engineers available ensuring a holistic service to our highly-respected customers.
Contact us, let's discuss.
KEAN is a highly professional manufacturing entity focusing on fabricating pressure vessel and tanks, integrated bioengineering
fermentation systems, cell culture systems, large infusion systems, fluid handling system, CIP/SIP systems.
2. Can you product as specific size?
Definitely we can. Our products are customized as per your requirements.
3. Can I have samples to test?
Yes, we are pleased to supply samples test report issued by renowned authority and ensure quality. Our products are fabricated
stringently in compliant with ISO, ASME BPE, cGMP international codes.
4. Do you have any MQQ limitation?
Our MQQ is 1 PC to supply new customers.
5. How long is the lead time?
Normally it takes 5-6 weeks for stainless steel tank, 7-10 weeks for integrate modular systems.
6. Do you provide after-sales service?
Yes, we are committed to offering highly professional and real-time after-sales service. We have many professional and dedicated
engineers available ensuring a holistic service to our highly-respected customers.
Contact us, let's discuss.
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